

Any or all test methodologies


The COVID-19 pandemic imposed new challenges to our system. In general, these could be divided into:
There were fewer donors in the early phase and the nurses also had to add a large number of donor plasmapheresis collections for COVID convalescent plasma CCP. Still they had to maintain all donor and therapeutic apheresis services with no increase in staff. Although elective procedures had been cancelled, there were still obstetrical, oncologic, and trauma services in full action.
Many of our staff were on leave when the borders were closed. Some had to wait months before they could return to work. Others had COVID-19 infection and were quarantined for several weeks. This further reduced staffing. We could not just hire outside staff since considerable training is involved in these processes.
I dedicated a separate donor collection space for the CCP program away from the regular donors as well as a quarantine processing area. Similarly, the CCP plasma was kept segregated from the regular plasma supply and a specially designed location was identified for release of this product. Working for this program diverted resources from blood collection to this special project, again without increasing resources.
With disruptions to shipments of supplies, including the Reveos whole blood kits and Trima donor apheresis sets, we had to rely on our large in-home inventory until the situation stabilized. We prescreened the CCP donor candidates before we would collect them to avoid wastage of kits.
Fortunately, our throughput was minimally affected because our equipment and processes had always stressed speed. We used single-well NAT testing to minimize the need of additional runs. Also, we used Reveos automated component processing to greatly speed production (one Reveos can process four whole blood units in about 23 minutes or about 12 units in 75 minutes.) One technologist could operate all 4 of our machines simultaneously and perform other tasks while the machines were working.
In the system I developed in Qatar, we could complete processing into components (RBCs, buffy coat platelet pools, leukodepleted plasma), all marker and immunohematology testing, leukoreduction of the pools and RBCs, Mirasol pathogen inactivation, and platelet additive solution in as little as five hours.
In rapid turn-around events, it is most helpful to have a robust blood bank computer system that can scale to the challenge. Also, it must mercilessly enforce all the rules starting with donor qualification, screening, collection through testing and production. At times of emergency, it is difficult to meet Good Manufacturing Processes manually.
I had built parallel separate donor collection, donor processing, and transfusion service/hospital blood bank processes specifically for CCP and had to staff them with available personnel, limited our capability to process regular donors. The blood bank computer software restricted CCP use to designated physicians and transfusing locations. For those interested, there is a separate series of posts about the CCP project and its implementation in the dedicated blood bank Medinfo HIIG.
COVID-19 vaccinations should have minimal effect in donor qualification since mRNA or antigen-based ones do not cause donor deferral. Live attenuated COVID vaccines will defer donors for 2 weeks by current rules—the same as other live vaccines. Donors who had previously received CCP will be deferred for three (3) months after last receiving this product.
In summary, the COVID pandemic reduced staffing and affected donor recruitment. We had production mitigations to maximize throughput. The system was stressed by the reduced staffing and special demands to produce CCP. However, the extent of our automation allowed us to maintain throughput throughout the crisis.
This is a teaching document for medical technology and transfusion fellows to explain the general structure of a validation.
Principle:
All validations must be planned. A validation protocol must be prepared with specific criteria for acceptance. All validations with attached evidence must approved by the Head, Transfusion Medicine.
Policy:
Reference:
Standards for Blood Banks and Transfusion Services, Current Edition, Bethesda, MD, USA
This is a part of a continuing series of posts on the actual Medinfo design of the CCP donation and release processes and covers CCP plasma thawing/labelling and donor marker testing. It highlights specific changes made for the parallel CCP system.
Thus, the machine interfaces for testing are the same as for regular testing and are not included in this document. Likewise, donor immunohematology testing is the same as for regular donors and is not addressed here












Principle:
Syphilis, caused by the spirochete Treponema pallidum (T. pallidum), is most often acquired after sexual contact with an infected individual. Syphilis can also be transmitted from mother to child or, rarely, transmitted by transfusion of blood or blood components from donors with active syphilis.
There are two different types of serologic assays for syphilis: nontreponemal assays and treponemal assays:
Nontreponemal assays (e.g. VDRL, RPR, ART) are nonspecific and detect “reagin” antibodies directed against an antigen called cardiolipin that is present in a variety of tissues. Antibodies to cardiolipin appear in the serum of persons with active syphilis or with other medical conditions. However, some individuals who were previously infected with syphilis but successfully treated maintain low levels of antibody to cardiolipin for a long time.
Treponemal assays include enzyme immunoassays (EIA), fluorescent treponemal antibody “absorbed” assays (FTA-ABS), Treponema pallidum microhemagglutination assays (MHA-TPA) and Treponema pallidum particle agglutination assays (TP-PA). Treponemal assays test for antibodies to antigens that are specific to treponemes. Treponemal assays are most useful in identifying recent and past syphilis infections. They are not generally useful in monitoring the response to antibiotic therapy. With some exceptions, positive results of tests for specific treponemal antibodies remain positive throughout an individual’s life regardless of whether the individual is currently infected or has been cured following successful treatment. Retesting sera that are reactive in nontreponemal assays using a specific treponemal test is valuable in distinguishing true-positive results that indicate active syphilis infection from biological false-positive results due to other conditions.
Current testing requirements for syphilis are found in 21 CFR 610.40(a)(2). Individuals who test reactive with a screening test for syphilis must be deferred (21 CFR 610.41(a)) and notified of their deferral (21 CFR 630.40). You must further test each donation found to be reactive by a donor screening test, except you are not required to perform further testing of a donation found to be reactive by a treponemal screening test for syphilis
Policy:
Reference:
Recommendations for Screening, Testing and Management of Blood Donors and Blood and Blood Components Based on Screening Tests for Syphilis—Guidance for Industry, U.S. Department of Health and Human Services Food and Drug Administration Center for Biologics Evaluation and Research CBER, December, 2020
This is non-binding CBER guidance is a complicated algorithm that involves using treponemal and non-treponemal assays. Re-entry pathway options are also provided. I will be posting a summary and its implementation into my previous donor marker testing algorithms. Please see attached PDF link.
These are my specifications used in April, 2020 at HMC Qatar for setting up the CCP processes in Medinfo Hematos IIG:


I prepared the following plan for a CCP program for HMC Qatar in March, 2020. The workflow is divided into four (4) modules:
Module 1:
Module 2:
Module 3:
Module 4:
Workflow Considerations:
Logistics:
Information Technology: